Its products sell well all over the world, but there is only one person on the production line
In recent years, China's manufacturing industry has developed rapidly, and has been upgrading from "made in China" to "made in China".
With the call of China industry 4.0 and China intelligent manufacturing 2025, major production companies are constantly upgrading their manufacturing, building intelligent factories, improving production efficiency, reducing costs, and improving quality and service.
And a few years ago, intelligent technology manufacturing technology was only in the movies.
(footage of iron man, 2008)
(2012 film "Zodiac" segment)
At that time, the production line in the air conditioning plant still needed a lot of manpower, and all the work needed to be done by a little bit of people.
(production line of air conditioning production base in 2010)
With the implantation of Senke's fine automation industrial control technology, this air conditioning production base not only liberated a lot of manpower, but also greatly improved the efficiency of the production line.
The core product carrying these technologies is Senke industrial control integrated machine. In the first phase of the project, there are 13 production lines for the air conditioning production base, each of which is equipped with 29 industrial control integrated machines.
(the first production line is equipped with Senke industrial computer)
With the installation of Senke configuration software, the production line can be connected vertically and horizontally, and the data can be uploaded to the cloud application layer. At the same time, the production link of the whole workshop can be visualized and informationized.
Through the integrated management system, multiple production lines can be arranged to execute different production plans at the same time, and it is no longer necessary to arrange a person to stare at the production process in each link.
(integrated management system manages production line)
And it can connect the large screen through the display interface, so that the system report can show the real-time production progress, target achievement status, product quality status, as well as the utilization status of machines and materials.
In this way, the whole production process can be completely transparent and visualized, and the enterprise can realize scientific analysis and decision-making based on data, and achieve intelligent and automatic management.
(production line progress monitoring screen)
At present, the air conditioning production base produces more than 10 million air conditioners every year and sells them to more than 100 countries and regions around the world, which shows the world the strength of "smart manufacturing in China".
Last year, we expanded our production base and continued to adopt the senck industrial control solution. In the second phase, we installed 450 senck industrial control integrated machines in 15 production lines.
(the second production line is equipped with Senke industrial computer)
"What we value most about Senke's solution is that it can greatly improve production capacity while reducing the error rate," said Mr. Zeng, the production line director, "because we are particularly concerned about product quality and customer satisfaction."
Mr. Zeng said that the real value of "smart manufacturing in China" is that a lot of people on the production line are liberated and go to other departments, and more people are involved in product research and development and customer service, so that "people" can play their due value, rather than a screw on the assembly line.